Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM27004 Mapping and Delivery Guide
Maintain and repair engine lubrication systems

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM27004 - Maintain and repair engine lubrication systems
Description
Employability Skills
Learning Outcomes and Application This unit of competency defines the skills and knowledge required to assess lubrication system operations and repair or replace faulty components.No licensing, legislative or certification requirements apply to this unit at the time of publication.Band: AUnit Weight: 2
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Fixed and mobile plant
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Determine job requirements
  • Follow standard operating procedures (SOPs)
       
Element: Comply with work health and safety (WHS) requirements at all times
       
Element: Use appropriate personal protective equipment (PPE) in accordance with SOPs
       
Element: Identify job requirements from specifications, drawings, job sheets or work instructions
       
Element: Assess lubrication system operation
  • Identify lubrication system and lubricant specifications prior to any testing
       
Element: Undertake system checks safely and to prescribed procedures
       
Element: Assess lubrication system operation, including condition and appropriateness of lubricant fluid, integrity of lubrication system and condition of components
       
Element: Determine flows, pressures and temperatures and record
       
Element: Identify leaks and any sources of contamination
       
Element: Isolate faults to component level using test equipment and determine appropriate corrective action
       
Element: Evaluate results of spectrographic or laboratory analysis and make recommendations regarding adjustments to future maintenance activities
       
Element: Assess auxiliary lubrication systems for correct operation
       
Element: Rectify faulty components
  • Determine component wear and clearances using appropriate test equipment and manufacturer recommendations
       
Element: Select replacement components using manufacturers' data
       
Element: Remove components and refit to engine
       
Element: Make final adjustments that bring system in line with specifications
       
Element: Record test and rectification activities
       
Element: Ensure engine is free of lubricant leaks after rectification work is carried out
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Faults include one (1) or more of the following:

low or high pressure

low or high temperature

contamination

excessive or too little consumption/flow

leaks

use of incorrect lubricant

Test equipment includes one (1) or more of the following:

pressure/temperature gauges

flow meters

Adjustments include setting one (1) or more of the following valves to specified pressures or flows:

bypass

regulating

relief

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
 
 
 
Identify lubrication system and lubricant specifications prior to any testing 
 
 
 
 
 
 
 
Determine component wear and clearances using appropriate test equipment and manufacturer recommendations 
 
 
 
 
 

Forms

Assessment Cover Sheet

MEM27004 - Maintain and repair engine lubrication systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

MEM27004 - Maintain and repair engine lubrication systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: